Over the years, I've flown often to various fishing locations and have learned a few things the hard way...........like getting to my destination with THREE RODS BROKEN, out of three, that I'd "thought" I'd packed well enough..............
So, the last several times I've flown with rods, I've done the following................
Rods in PVC tubes, NOT factory made rod cases. MAKE SURE the PVC pipe you choose os "Schedule 40", PVC, no lighter. (PVC pipe comes in various "schedules", and "40" is the heaviest, before going to "Schedule 80", which is gray in color and not really needed).
Make your own screw on caps, on one end of the tube and a cemented on cap, for the other end. ANY hardware store, if you give them the dimensions of what you're putting into the pipe, can sell you the proper sized fittings. (For a 9' x 2pc. x 5wt.Powell rod, I used 2-1/2" PVC)
I carry 2 reels with me, in carry on luggage and 2, identically lined and set up reels, I pack in my luggage, with my vest and flies.
Aluminum factory rod tubes ARE NOT strong enough for airline baggage handler's abuse. Neither are, 99% of the canvas, or, nylon covered "Fly rod travel cases", sold by box stores and fly shops. If you want your prized rods to arrive in the same number of pieces that the factory made them to be, build your rod case so after it's done, you can STAND ON IT AND BOUNCE UP AND DOWN and you'll have a good chance your rods will make it!!
Also, add a 2" thick, piece of foam rubber, to the inside of the PVC glue on cap. Make the tube large enough, that IF you have a factory, aluminum tube, it will fit inside the PVC tube.
Just .42 worth from one that's been there, done that!
Last edited by flybinder; 01-08-2008 at 05:24 AM.
Saint Paul-"The Highly Confused"
You cannot do a kindness too soon, for you never know how soon it will be too late.
-- Ralph Waldo Emerson